Process of Touch Screen
Substrate preparation
The process begins with preparing a glass substrate, which serves as the foundation for the touch screen surface. A coating is then applied to enhance its functionality.
The glass substrate is thoroughly cleaned to remove any impurities or contaminants before applying the coating. This ensures a clean surface for the touch screen.
A transparent conductive layer, usually made of indium tin oxide (ITO), is deposited onto the glass surface using techniques like sputtering or chemical vapor deposition. This coating is essential for creating a touch screen, as it allows for conductivity and responsiveness when interacting with the substrate.
Photolithography
Photolithography plays a vital role in defining the pattern and structure of the touch screen on a glass substrate with a coating.
A photoresist coating is applied to the conductive layer on the glass substrate, followed by exposure to ultraviolet light through a photomask for the touch screen.
This exposure creates a pattern on the photoresist substrate, which acts as a stencil for subsequent glass etching processes on the touch screen.
Etching
Etching removes unwanted portions of the conductive layer on the glass substrate, based on the pattern defined during photolithography, to create a touch screen.
Wet etching or dry etching techniques are employed to selectively remove conductive material from the glass substrate while preserving desired areas of the touch screen.
Insulation layer deposition
An insulation layer is deposited over the etched conductive layer on the glass substrate to prevent electrical interference between different parts of the touch screen.
Materials like silicon dioxide or silicon nitride are commonly used as insulation on glass substrates for touch screen applications.
Transparent electrode formation
Another transparent conductive layer is added on top of the insulation layer using similar deposition methods as in step 1, ensuring proper conductivity for the glass substrate and touch screen.
This electrode layer forms an array of individually addressable capacitive touch points on a glass substrate.
Encapsulation
To protect the delicate layers of the touch screen, a protective layer is applied to encapsulate the glass substrate.
This glass layer enhances durability and resistance against scratches, moisture, and external influences on the touch screen substrate.
Testing and quality control
The touch screens, made with glass substrates, undergo rigorous testing to ensure proper functionality and adherence to quality standards.
Testing touch screen includes checking for sensitivity, accuracy, response time, and overall performance of the glass.